Manufacturing

Transforming Ideas into Reality

Exergy Solutions offers integrated manufacturing solutions alongside our engineering services at our state-of-the-art Nexus Manufacturing Facility in Calgary. We offer comprehensive, large-scale manufacturing solutions that seamlessly integrate design, engineering, fabrication, and testing under one roof.

Leveraging expertise in Advanced Manufacturing, Operational Process Improvements, and Digital Inventory Management, we provide end-to-end services—from design engineering and reverse engineering to advanced metal 3D printing and CNC machining. Our advanced techniques enable us to produce specialized components, modular solutions, and prototypes for diverse industries.

Our virtual inventory solutions and prototyping capabilities ensure a dependable, local, and sustainable supply chain alternative, unlocking game-changing improvements for our strategic partners. From lab-scale pilots to commercial demonstrations, we deliver cost-effective, high-quality fabrication that accelerates project timelines and optimizes performance.

Partner with Exergy to transform your concepts into reality and redefine what’s possible in manufacturing.

Take a virtual tour of Exergy’s Nexus Facility – Home to our Additive Manufacturing and Fabrication capabilities

Integrated Design Engineering

Combining first principles with creative design engineering expertise to develop tailored, innovative solutions that meet the specific functional and aesthetic requirements of our clients.

Advanced Reverse Engineering

Utilizing cutting-edge 3D scanning technology and deep technical intelligence, we support an extensive parts catalogue and re-create critical components that incoporate additional functionality

State-of-the-Art Manufacturing Technologies

Offering unparalleled design freedom and efficiency through advanced 3D printing technologies and precision CNC machining for complex, customized products.

Rapid Prototyping Solutions

Iteratively enabling the swift development of physical and digital models for concept refinement prior to full-scale production, allowing you to save time and resources in the short and long term.

Virtual and Digital Inventory Management

Exergy's reengineered processes and components enhances uptime performance, offering a groundbreaking alternative to traditional sourcing methods that align with proven site maintenance practices.

In-House Precision CNC Machining

Exergy utilizes advanced computer-controlled machines to produce intricately designed parts with exceptional accuracy and consistency, ensuring high-quality results that meet stringent industry standards.

Revolutionize Your Manufacturing Potential

Ready to transform your complex challenges into cutting-edge solutions? Let our advanced manufacturing experts guide you through design optimization, rapid prototyping, and digital inventory management. Discover how Exergy’s state-of-the-art additive manufacturing capabilities can streamline your production, reduce costs, and accelerate your innovation journey.